Profile: JaimeChuter

Your personal background.
Japanese and British (and American) motorcycles.
On some transmissions that just can't be done all that well, particularly
on pre-1981 motorcycles. See remarks below for 5 speed transmissions.
Listing of parts, photos, shift kit items, etc.
Site will further your education on the 4 and
5 speed transmissions. If using the new shift kit, which I highly recommend be fitted
at the same time, the parts are upgraded and don't
need modification (Or they are supposed to, I found one old shift pawl in a shift kit recently).

You need to know what to look for when you are comparing companies so the repair technician who comes to
your home is educated and courteous. You need to understand the differences in the taps such as
style. Thread the hole (use a metric size), add a large
flat washer larger than the shaft diameter, & use Loctite blue or red on the steel ONLY bolt you will add to hold the washer
to that shaft.

The owner drilled the shaft, added a large flat washer & bolt; heated
the rear cover & used the bolt to pull the shaft back into
position. One of the reasons I decided to open an appliance repair company years back was to handle these types of situations
fairly. These four common sense appliance repair tips
may save householders time, disappointment and also wasted
hard work. Upward shifting may be easier. Otherwise,
you may have to slightly engage the clutch or do a 'double clutching', play with
rpm, etc. when you want to shift from Neutral to first gear
when starting off. Some parts must speed up, some parts must reduce speed,
in order to enable dogs meshing and gear teeth meshing.
A lot of things must happen in a tiny fraction of a second, and in the correct order and timing.
NOTE that BMW transmissions tend to take a lot of miles
to fully break-in. Some, such as myself, believe that it
is best to break-in a newly overhauled transmission using 80W90 petroleum
oil, and after a few thousand miles, switch to a full synthetic, with which many of us believe that the
transmission will last a lot longer.

I recommend, but not overly strongly,
that you not do this, although if you practice, it is not necessarily hard on the transmission once
you learn to do it correctly. I recommend that the simple fix be done with the transmission removed from the motorcycle.

The "simple fix" involves drilling & tapping the shaft, adding a
small bolt and large washer. Don't use too small or two large a bolt size, and use a decent amount of
heat. The boss was a problem in the 1974, & maybe some 1975 production, & the oversize boss
was fixed no later than sometime in 1975. I believe that,
from then, the springs break from improper heat treatment, or fatigue,
or too soft or too hard, maybe brittle; seems to be a difficult part
to manufacture correctly? If the shaft has started to move, you
might be able to drill the shaft, install a steel bolt and washer,
and I suggest you heat the transmission rear cover, and
then pull the shaft into position with the bolt as noted in the
earlier paragraph.

Do not use a weak brass screw, do not use anything but a
steel bolt. If someone offered a poor or worse than average review for
recent refrigerator repairs, so don't use his service. We offer service
to the residents of northern, UT. 25 Off - Seniors: We’re proud to offer a special discount of $25 off to all seniors who
are 65 years or older. First of all, choose the agency who
will be near to you. Samsung and L.G. will have tariffs on washers of 20 percent to the first 1.2 million and 50 percent on components after.
Unless you can get one of the two gears to move at least slightly, you
will not get meshing. Very often it can save you a small
fortune with the old appliance repaired as well as include several years to its life.
The professional range is the luxury appliance of choice for cooking.
Now, you have the luxury of comfort and convenience of your home appliances.
Little home appliances are uncomplicated equipment that can be repaired very easily if they get
broken as compared to important home equipment that are really significantly complex.


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